Manufacturing
Optimize Factory Operations with ToolSense
In manufacturing, uptime and efficiency are critical to meeting production targets. Poor equipment tracking and reactive maintenance can result in lost productivity and increased costs.
Are these your challenges?
- Frequent production downtime caused by equipment failures or delays in maintenance.
- Difficulty managing spare parts inventory, leading to shortages or overstocking.
- Disconnected IoT systems across various factory equipment, making it hard to centralize data.
How ToolSense can transform your operations
- Predictive maintenance: Leverage IoT data to predict failures and automate maintenance schedules before disruptions occur.
- Digital spare parts management: Track inventory in real-time to avoid shortages and ensure production continuity.
- Unified equipment dashboard: Integrate all IoT systems into one centralized platform for a clear view of operations.
- Digitize paper forms and workflows: Digitize any kind of paper-based forms such as maintenance checklists, handover forms, or inspections with the ToolSense Procedure builder.
- Keep track of all inventory and spare parts: Digitize your warehouse management and keep track of all parts, consumables and inventory you have on stock.
- Streamlined communication: Ensure seamless collaboration between maintenance teams and production managers.
Processes before and after using ToolSense
Factories relied on manual logs for tracking maintenance and inventory, resulting in delays, errors, and inefficiencies that disrupted production.
ToolSense enabled factories to automate maintenance, optimize inventory, and gain visibility into all equipment, ensuring seamless production cycles.
Improved business impact
- Productivity gains: Reduced production downtime by 70%.
- Cost savings: Saved 20% on maintenance costs by switching to proactive servicing.
- Customer success story: A manufacturing firm improved uptime, streamlined inventory management, and reduced operational costs with ToolSense.
Ready to ditch Excel and Paper?
Join 700+ Operations, Maintenance & Repair Teams Simplifying Their Daily Business With ToolSense
Verified review
5/5
We wanted a solution that does not only track expensive assets but also cheap ones. In Austria, ISS operates over 6,500 cleaning machines alone, without even counting vacuum cleaners and other pieces of equipment. With ToolSense we bring them together on a single platform, leveraging data from IoT hardware and improving maintenance and inspection processes.
David Hiersche
Director Operations Performance @ ISS Austria
Verified review
5/5
With ToolSense we no longer have duplicated data stored in Excel sheets but a central and synchronized system that contains all relevant information and documentation. We save a lot of time and therefore I have an immediate positive economic impact. In addition to that we wanted to stay in charge of our own data which required a manufacturer-independent solution.
Ralf Lüddemann
Head of Machine Technology @ Leonhard Weiss
Verified review
5/5
Being able to combine equipment on one dashboard, where we have motorized and non-motorized equipment, is key for ABM. We currently have 5,000–6,000 non-motorized pieces of equipment out there in the field. Bringing that all together into one system is a big benefit.
Michael Ostendorf
Senior Vice President Service Delivery @ ABM Industries
Verified review
5/5
We finally have a single digital platform, that makes a lot of manual processes obsolete. Our goal is to retain merchants and clients with great digital services that save them time and money. Additionally, we build up a unique set of first-party data that help us to improve our products and services even more.
Benedikt Schneider
Head of Product Management @ Knauf PFT